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Reciprocating Machine Monitoring Services on CLOUD

Reciprocating Machine Monitoring Services on CLOUD
Reciprocating Machine Monitoring Services on CLOUD
Product Code : - NA -
Product Description

Reciprocating Machine Monitoring Services on CLOUD

Valvealert – Condition Monitoring Systems

What is Valvealert?

Valvealert is a technology that provides automatic detection and alerting about anomalies with the operation of reciprocating compressor’s. It records an acoustic and temperature fingerprint for the operation of each valve (baseline). Data is analysed against the baselines to determine anomalies with the operation of the compressor

Automated anomaly detection of :

i)          Leaking valves

ii)         Stiff weak springs

iii)       Slamming

iv)       Valve flutter

v)         Late & early event of valves opening closing

Why Valvealert?

·      Reciprocating compressor suction & discharge valves are the “HEART” of a compressor

·      Nearly 75% of all unscheduled shutdowns on existing compressors can be associated with cylinder and components

·      Valve problems are reportedly the primary reason for reciprocating compressor shutdowns

·      Valves fail for a variety of reasons and are the most critical part of a piston compressor and are key to its overall availability

Key benefits of Valvealert

·      Valvealert is non-intrusive

·      No drilling or tapping of the cylinder

·      Simple and fast data collection

·      Automatic analysis of the data

·      Automatic triggering of alerts

·      Simple graphical status display

Reactive Approach without condition Monitoring or PdM :

·           Unscheduled Shut-Down

·           Offline Diagnosis of problem

·           Long lead times on parts

·           High Maintenance Coats

·           Loss of production

Proactive Approach with condition Monitoring or PdM :

·           Detect and evaluate anomalies in advance

·           Schedule Maintenance

·           Attain parts and organise resources in advance

·           Minimise down time of machine and maintenance costs

·           Minimise loss of production

Mentor incorporates with “Valvealert” technology enabling a true condition based approach for Reciprocating Machinery to be achieved. It is an On-line monitoring system that provides oil and gas assets with a complete condition based maintenance and optional “performance” analysis package for reciprocating machinery. It provides Machine Protection, Condition Monitoring & Performance Monitoring

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